Pallet Size Guide
Comprehensive specifications and dimensions for all pallet types
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Standard Pallet Sizes in North America
Choosing the right pallet size is crucial for efficient storage, transportation, and compatibility with material handling equipment. Here's a comprehensive guide to help you select the perfect pallet dimensions for your needs.
Common Pallet Dimensions
| Size (inches) | Industry | Typical Load Capacity | Notes |
|---|---|---|---|
| 48" × 40" | General / GMA Standard | 4,600 lbs | Most common pallet in North America |
| 42" × 42" | Telecommunications, Paint | 4,700 lbs | Square design for better stability |
| 48" × 48" | Drums, Barrels | 5,500 lbs | Ideal for heavy cylindrical items |
| 40" × 48" | Military, Cement | 4,600 lbs | Reverse of GMA standard |
| 48" × 45" | Automotive | 5,000 lbs | Common in automotive supply chain |
| 48" × 42" | Chemical, Beverage | 4,700 lbs | Used for drums and chemical containers |
| 40" × 40" | Dairy | 5,000 lbs | Square footprint for dairy products |
| 36" × 36" | Beverage | 4,700 lbs | Compact size for bottled beverages |
| 48" × 36" | Beverage, Shingles | 4,200 lbs | Popular for canned goods |
| 35" × 45.5" | Military (Half GMA) | 2,500 lbs | Half-size for smaller loads |
Pallet Specifications & Terminology
🔨 Construction Types
- Stringer Pallets: Use boards (stringers) to support deck boards, most economical
- Block Pallets: Use blocks between top and bottom deck boards, 4-way entry
- Double-Face: Deck boards on both top and bottom
- Single-Face: Deck boards on top only
📏 Key Measurements
- Overall Dimensions: Length × Width (perpendicular to stringers)
- Height: Typically 5-7 inches for standard pallets
- Deck Board Spacing: Usually 3-4 inches apart
- Entry: 2-way (opposite sides) or 4-way (all sides)
⚖️ Load Capacities
- Static Load: Weight capacity when pallet is stationary
- Dynamic Load: Capacity when pallet is being moved
- Racking Load: Capacity when stored in racking systems
- Safety Factor: Always use pallets rated above your load weight
🌍 International Standards
- ISPM 15: International standard for wood packaging treatment
- Heat Treatment: Required for international shipping
- EUR Pallet: 800mm × 1200mm (European standard)
- Asia Pallet: 1100mm × 1100mm (common in Asia)
How to Choose the Right Pallet Size
Consider Your Product Dimensions
Measure your product footprint. The pallet should provide adequate support without excessive overhang. Ideally, products should not extend more than 2 inches beyond pallet edges.
Check Warehouse Equipment
Ensure your pallet size is compatible with your forklifts, pallet jacks, and racking systems. Consider door widths and aisle space in your facility.
Calculate Weight Requirements
Determine total load weight including product and packaging. Select pallets with appropriate load capacity, considering how they'll be stored and transported.
Consider Transportation
Standard truck trailers are 48" wide. Using 48×40" pallets allows two rows side-by-side with optimal space utilization. Consider your shipping methods and destinations.
Industry Standards
If shipping to specific industries or customers, check their preferred pallet sizes. Using industry-standard sizes can improve efficiency and reduce costs.
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